Ironless linear motor
Kollmorgen IL Ironless DDL linear motor
Ironless (coreless) U-channel linear motors with zero cogging and no attraction force, for smooth, precise scanning and positioning.
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Key specifications
| Peak force (max) | 1,600 N |
|---|---|
| Continuous force (max) | 262 N |
| Supply | 230 Vac drive bus |
Summarised in our own words from Regal Rexnord Corporation's published data; series maxima, individual models vary. Last checked 2026-10-29. Source 1
Notes on this data
Maxima are IL24100. Max speed not given in extracted content.
Specify Motion is not affiliated with Regal Rexnord Corporation. Kollmorgen and IL Ironless DDL are used only to identify the product. Comparisons use published figures; always confirm against the current datasheet.
Kollmorgen IL Ironless DDL replacement and alternative options
Use these supply-network options as a starting point for an engineering check. We can also help source the original Kollmorgen part. Published series figures do not establish an exact-model or drop-in replacement: confirm ratings, fit, interfaces and approvals for your application.
U-channel ironless linear motors with zero cogging, six sizes from 3 N to nearly 2 kN continuous, for fast settling precision stages.
| Published maximum | IL Ironless DDL | AUM |
|---|---|---|
| Peak force | 1,600 N | 16,200 N meets or exceeds |
| Continuous force | 262 N | 1,980 N meets or exceeds |
| Speed | — | 5 m/s |
Vacuum-compatible ironless linear motors with high motor constant and zero cogging, six sizes.
| Published maximum | IL Ironless DDL | AWM |
|---|---|---|
| Peak force | 1,600 N | 3,845.3 N meets or exceeds |
| Continuous force | 262 N | 769.1 N meets or exceeds |
| Speed | — | 5 m/s |
High-force iron-core linear motors in five widths with optional water cooling, reaching several kN continuous.
| Published maximum | IL Ironless DDL | AKM |
|---|---|---|
| Peak force | 1,600 N | 12,884.3 N meets or exceeds |
| Continuous force | 262 N | 6,190.1 N meets or exceeds |
| Speed | — | 5 m/s |
Figures are the highest published for each series and are not always measured the same way. A higher figure is not automatically a better choice: mounting, duty cycle, feedback, connectors and approvals matter too. An engineer will check the fit against your application before recommending anything.
Typical applications
What an ironless linear motor is
An ironless linear motor, also called a coreless or U-channel linear motor, has a coil assembly with no iron, typically encapsulated in epoxy, moving inside a U-shaped channel lined with magnets on both sides. With no iron in the moving part, there is no cogging and no magnetic attraction between forcer and track. The forcer is light, so acceleration can be very high. Like other linear motors, it drives the load directly and relies on a linear encoder and external guides.
When engineers choose an ironless linear motor
Choose an ironless linear motor for very smooth motion, constant velocity and fast settling with light to moderate loads, such as scanning, metrology, semiconductor and inspection. The trade-offs are force density and heat: without an iron core, continuous force per size is lower and the coil has less thermal mass. The U-channel track is also bulkier and more expensive per metre. For heavy loads or high continuous force, an iron-core design is usually more economical.
How to specify the Kollmorgen IL Ironless DDL
Send these with your enquiry and an engineer can confirm the right IL Ironless DDL variant or an equivalent:
- Peak and continuous force (N)
- Moving mass and payload (kg)
- Velocity ripple or smoothness requirement
- Stroke and speed (mm, m/s)
- Settling time and positioning accuracy (ms, µm)
- Thermal limits and cooling
- Encoder type and resolution
Common mistakes to avoid
- Using peak force for continuous duty and overheating the coil
- Ignoring cable management on a moving coil
- Assuming guides can be lighter without considering stiffness
- Choosing ironless where an iron-core motor would provide more force for less cost
Kollmorgen IL Ironless DDL: frequently asked questions
Can you help replace Kollmorgen IL Ironless DDL or source the original?
Send the full model code, quantity and required date. Our engineers can check original-part availability and assess suitable alternatives, including supply-network options where appropriate. We confirm compatibility and any changes needed before recommending a replacement.
What is the Kollmorgen IL Ironless DDL?
Ironless (coreless) U-channel linear motors with zero cogging and no attraction force, for smooth, precise scanning and positioning. Published series figures include peak force 1,600 N, continuous force 262 N. It is made by Regal Rexnord Corporation; Specify Motion can help source it or propose an equivalent.
Who makes the Kollmorgen IL Ironless DDL?
The Kollmorgen IL Ironless DDL is made by Kollmorgen (Regal Rexnord Corporation) and is listed here for engineers comparing options. Specify Motion is not affiliated with Regal Rexnord Corporation; brand names are used only to identify the product.
What is the peak force of the Kollmorgen IL Ironless DDL?
The published series maximum peak force is 1,600 N. Individual models and sizes in the IL Ironless DDL range vary, so check the exact variant against your duty cycle, mounting and environment, or ask our engineers to confirm the right size for you.
Is there an alternative to the Kollmorgen IL Ironless DDL?
We can assess suitable replacement options. On published figures, Akribis Systems AUM and Akribis Systems AWM are options to assess from our supply network. An engineer confirms the fit against your application before recommending anything.
Why do ironless linear motors have no cogging?
Cogging comes from iron being attracted to individual magnets as it passes over them. An ironless forcer has no iron in the moving part, so there is nothing to be pulled towards the magnets and the force is smooth. This gives very low velocity ripple, which suits scanning and precise constant-speed motion.
Are ironless linear motors less powerful?
For a given size, ironless motors typically produce less continuous force than iron-core motors and have less thermal mass to absorb heat. Their light forcers allow very high acceleration, so the moving system can still be very dynamic. For heavy loads, iron-core motors are often more economical.
Further reading: How to select a linear motor · Linear actuators
Other ironless linear motor series
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